Semi-Automatic Electric Motor Stator Coil Winding Machine | Adjustable Mold Wire Winder (MW800)

Product Overview

The Semi-Automatic Motor Stator Coil Winding Machine MW800 is a highly efficient, heavy-duty industrial winder engineered specifically for producing high-quality stator coils for electric motors. This versatile equipment is designed to wind various gauges of copper and aluminum wire into precise concentric or lap winding shapes.

Featuring an innovative adjustable-span winding mold and a smart digital turn-counter, the coil winding machine MW800 allows operators to adapt quickly to different motor frame sizes and slot configurations. Combining a soft-start safety mechanism with massive low-speed torque, this semi-automatic winder is the ideal workstation for electric motor manufacturing, repair shops, and industrial rewinding facilities.

High-Conversion Manufacturing Advantages

• Flexible Adjustable Mold Design: The mold expansible range spans from 150mm to 800mm, allowing operators to adjust the block distance seamlessly to mount different sizes of winding formers.

• Ergonomic Semi-Automatic Control: Simplifies the production workflow. Operators just need to input the turns parameter into the control interface and use the responsive foot pedal controller to execute smooth winding cycles.

• Intelligent Soft-Start Safety Logic: When a cycle begins, the spindle accelerates smoothly from zero rather than jerking, preventing wire stretching, snapped insulation coating, and operator hazards.

• Heavy-Duty 3KW Pulling Torque: Driven by an upgraded 3kW motor paired with robust transmission mechanics, it delivers an immense pulling force capable of handling thick wire profiles and heavy winding setups up to 200 kg.

• High-Speed Precision Yields: Reaches variable winding speeds of up to 200 RPM paired with a highly accurate 0–9999.9 digital turns counter to eliminate manual tracking errors.

• Low-Maintenance Structural Architecture: The simplified mechanical frame layout minimizes wear points, reducing factory maintenance overhead and making part replacement effortless.

Technical Specifications

Key Components & Build Quality

• Reinforced Steel Chassis: Provides a rock-solid, vibration-free base that maintains precise spindle alignment even during high-torque, maximum-capacity runs.

• High-Precision Multi-Tiered Counter: Tracks fraction-of-a-turn accuracy to ensure perfectly symmetrical winding distributions across all stator groups.

• Industrial Adjusting Blocks: Designed for quick setup changes, reducing changeover times between different motor models down to mere minutes.

Frequently Asked Questions (FAQ)

What types of stator coils can the MW800 wind?

The adjustable mold system is highly versatile, making it ideal for winding single-phase, three-phase, multi-speed industrial motors, submersible pumps, and generator stator coils.

Is the winding speed variable?

Yes. The machine features an adjustable speed profile up to 200 RPM, giving you complete control to run slower for heavy-gauge wires or faster for fine, high-turn coils.

Ready to Accelerate Your Motor Production and Rewinding Efficiency?

Eliminate manual wrapping bottlenecks with our rugged, adjustable-mold winding workstations. Contact our B2B sales team today for customized former options, global shipping estimates, and direct factory-wholesale pricing!